Home >> Products >> Mono Block, 4 Piece Construction, Single / Two Point / Four Point Crankless Presses (KCL – Series)
 

All ‘Kaushico’ Machines are manufactured in accordance with the codes and practices pertaining to metal forming machines with various safety rules and features to enhance performance and to prevent accidents and break down. Accuracies of the machines are as per JIS-6402, Gr-1 standard.

  • Flame cut & welded steel plate construction which is CAD optimized for rigidity, resulting in very low stress levels and therefore causing minimum distortion in the press.
  • The frames and slides are stress relieved either in a furnace or through vibration stress relieve process. All steel castings and forgings are annealed and are ultrasonically checked for cracks. All steel plates are confirming to IS-2062 Gr-B.
  • Slide is a box type construction with eight point extra long gibs fitted with phosphorus bronze liners to maintaining parallelism with the bolster at all times. All 8 guides in the slide are fully adjustable.
  • Transmission is through Single/Double back gears with steel cast eccentrics. Clutch is pneumatically operated combined “Pneumatic Clutch & Brake unit”. The brake is automatically applied when the clutch is release.
  • Suitable Counter Balancers with Pressure Switches are provided as standard for smooth running of the press and to compensate the weight of the top tool.
  • ‘Hydraulic Overload’ safety device is provided as standard which prevents overloading of the press & hence protects the press & tools. Resetting of the press takes less than a minute.
  • Forced re-circulating motorized automatic lubrication pump is provided. The pump continuously feeds clean & filtered oil to all required parts of the press.
  • Pneumatically operated Die Cushion with pressure switches are provided for better forming of deep draw components.
  • PLC controlled electric panel is provided. All press safeties are inter-locked through PLC and gets highlighted in case of an emergency. All press functions are also through PLC.

SPECIFICATIONS MODEL : ‘KHCL-1’ (Single Point, one Piece construction) and ‘KCL-1’ (Single Point, Four Piece construction)

Model   KHCL-1-200 KHCL-1-250 KHCL-1-315 KHCL-1-400 KCL-1-500 KCL-1-630 KCL-1-800 KCL-1-1000
Capacity Tonne 200 250 315 400 500 630 800 1000
BDC Limit mm 6 6 6 11 13 13 13 13
Stroke Fixed mm 300 300 300 400 450 450 500 500
Strokes per minute spm 45 40 40 15 15 15 12 12
Shut Height over Bolster mm 450 600 600 825 825 825 825 825
Slide Adjustment-Motorized mm 150 150 200 250 250 250 250 250
Slide Face – LR x FB mm 1000x900 1000x900 1050x1060 1050x1250 1050x1250 1050x1250 1050x1250 1050x1250
Size of Bolster – LR x FB mm 1200x1200 1200x1200 1250x1500 1250x1500 1250x1500 1250x1500 1250x1500 1250x1500
Bolster Thickness mm 140 150 160 200 200 215 230 240
Height of Bolster surface from floor mm 900 900 900 900 900 900 900 900
Motor Kw/rpm 15/1500 18.5/1500 22/1500 30/1500 37/1500 45/1500 55/1500 75/1500
Slide Adjustment Motor Kw/rpm 1.5/1500 2.2/1500 3.7/1500 3.7/1500 3.7/1500 5.5/1500 5.5/1500 5.5/1500
Die Cushion capacity at 7.3 kg/cm2 Tonne 18 28 40 55 80 80 95 95
Die Cushion Pad Area – LR x FB mm 800x500 800x500 800x500 800x500 800x500 800x500 800x500 800x500
Stroke of Cushion mm 150 150 150 200 200 200 200 200
Air Pressure required for clutch kg/cm2 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5

SPECIFICATIONS MODEL : ‘KCL-2’ (Two Point)

Model   KCL-2-200 KCL-2-250 KCL-2-315 KCL-2-400 KCL-2-500 KCL-2-630 KCL-2-800 KCL-2-1000
Capacity Tonne 200 250 315 400 500 600 800 1000
BDC Limit mm 8 8 8 13 13 13 13 13
Stroke (Fixed) mm 300 300 300 450 450 450 500 550
Strokes per minute spm 12 12 12 10 10 10 10 10
Shut Height over Bolster (standard) mm 850 850 850 850 850 850 850 850
(optional) mm           1100 1100 1100
Slide Adjustment-Motorized mm 300 300 300 300 300 300 350 350
Slide Face – LR x FB (standard) mm 1800x1300 1800x1300 1800x1300 1800x1300 2500x1600 2500x1600 2500x1600 2500x1600
(optional) mm   2500x1600 2200x1300 2500x1600 3000x1600 3000x1600 3000x1600 3000x1600
        2500x1600 3000x1600        
Size of Bolster – LR x FB (standard) mm 1800x1300 1800x1300 1800x1300 1800x1300 2500x1600 2500x1600 2500x1600 2500x1600
(optional)     2500x1600 2200x1300 2500x1600 3000x1600 3000x1600 3000x1600 3000x1600
        2500x1600 3000x1600        
Bolster Thickness mm 150 175 190 220 220 240 250 260
Height of Bolster surface from floor mm 800 800 800 800 800 800 800 800
Motor Kw/rpm 18.5/1500 30/1500 37/1500 45/1500 55/1500 55/1500 75/1500 90/1500
Slide Adjustment Motor Kw/rpm 2.2/1500 2.2/1500 3.7/1500 3.7/1500 5.5/1500 5.5/1500 7.5/1500 7.5/1500
Die Cushion capacity at 7.3 kg/cm2 Tonne 35 35 50 80 95 120 150 180
Stroke of Cushion mm 150 200 200 200 200 200 250 250
Air Pressure required for clutch kg/cm2 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5

SPECIFICATIONS MODEL : ‘KCL-4’ (Four Point)

Model   KCL-4-400 KCL-4-500 KCL-4-630 KCL-4-800 KCL-4-1000 KCL-4-1200
Capacity Tonne 400 500 630 800 1000 1200
BDC Limit mm 13 13 13 13 13 13
Stroke Fixed mm 600 700 700 700 700 700
Strokes Per minute spm 10 10 10 10 10 10
Shut Height over Bolster mm 1100 1100 1100 1100 1100 1100
Slide Adjustment – Motorized mm 300 350 350 350 350 350
Slide Face – LR x FB (Standard) mm 3100x2000 3100x2000 3100x2000 3100x2000 3100x2000 3100x2000
(optional) mm       4000x2400 4000x2400 4000x2400
Size of Bolster – LR x FB (Standard) mm 3100x2000 3100x2000 3100x2000 3100x2000 3100x2000 3100x2000
(optional) mm       4000x2400 4000x2400 4000x2400
Bolster Thickness mm 220 220 220 250 260 260
Height of Bolster surface from floor mm 800 800 800 800 800 800
Motor Kw/rpm 45/1500 55/1500 55/1500 75/1500 90/1500 110/1500
Slide Adjustment Motor Kw/rpm 3.7/1500 5.5/1500 5.5/1500 7.5/1500 7.5/1500 11/1500
Die Cushion capacity at 7.3 kg/cm2 Tonne 80 95 120 150 180 220
Stroke of Cushion mm 200 200 200 250 250 250
Air Pressure required for clutch Kg/cm2 5.5 5.5 5.5 5.5 5.5 5.5
 
OPTIONAL EQUIPMENTS
Wet Clutch & Brake with multi-disc linings Hydraulic Clamps and Die lifter Variable Speed Motor
Moving Bolster Programmable Cam Switches Flywheel brake
Plunger guided Motorized Die Cushion Knock out device
Link motion Die Cushion with Hydraulic damping Tonnage indicator
ALL PRESS ACCURACIES AND COMBINED CLEARANCE ETC. WOULD BE AS PER JIS-B-6402, GR-1
 
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